Elizon India Private Limited

• Mixing:Raw ingredients like fats, oils, and alkalis (or pre-made soap noodles) are mixed with additives like fragrances and colors. 
• Milling/Refining:A three-roll mill refines the soap mixture, crushing particles to create a smooth, consistent paste by passing it through rollers that rotate at different speeds. 
• Extrusion (Plodder):A vacuum plodder compresses the refined soap into a continuous bar, removing air and creating a dense, homogenous product. 

• Mixing and Blending:Ingredients such as oils, fats, fragrances, colors, and other additives are precisely blended and mixed, often in heated tanks with agitators, to meet specific formula requirements. 
• Saponification Reactor:This stage facilitates the chemical reaction (saponification) that transforms the soap base components into soap, often using controlled temperatures and agitation. 

Our firm has gained continuous appreciation as the prime organization offering of Soap Plant. This machine is developed to bring consistency in size of particles and also to crush the hard lumps with remaining unbroken within the washing powder mixture.

• Oil/Fat Melting Tank: Used to melt and blend the raw oils and fats. 
• Mixer: Blends soap ingredients to create a homogeneous mixture. 
• Reactor/Crutcher: A steam-heated vessel where the saponification reaction takes place, converting fats and oils into soap. 
• Milling Machine: Rolls with different speeds and directions to process the soap, refining it and adjusting the film thickness. 

• Versatility:Plants can be customized for producing various types of soaps, including herbal, cosmetic, and industrial commercial soaps. 
• Capacity:Production capacities vary widely, from smaller units to high-capacity systems capable of producing hundreds or thousands of kilograms per hour or day. 
• Automation:Equipment can range from semi-automatic to fully automatic, with advanced features like HMI touch screens, digital controllers, and servo motion controls for precision and efficiency. 

• Purpose:To efficiently produce toilet soap bars for personal bathing and washing. 
• Technology:Utilizes state-of-the-art machinery for mixing, molding, cutting, and packaging. 
• Customization:Can produce various types of toilet soap, including beauty, moisturizing, or medicated bars, by incorporating different fragrances, colors, and skin-nourishing agents. 
• Automation:Features automated processes for increased productivity, quality control, and consistency in soap bar production. 

• The finishing lines of Series for toilet and translucent soap bring together all components that are most reliable, most durable, supplied by the most famous vendors in the world. 
• The mechanical design is tend to be simplified, more robust, low energy consumption, low off-stream rate, easy to be maintained ,more people-oriented and with good view both outside and inside of the machines. 

• Semi automatic production line 
• Soap size depends on client demands 
• Good performance & high efficiency Technical Parameters 

• Mixing Tank: Blends soap base, water, fragrances, and other additives using durable agitator blades to ensure even distribution. 
• Triple Roll Mill: Refines the soap paste, breaking down particles and improving texture for a fine, creamy product. 
• Duplex Plodder (Extruder): Presses the compacted soap mixture into a continuous bar, removing air bubbles and forming various shapes and sizes by changing the molds. 
• Cutting Machine: Cuts the continuous soap bar into individual bars of the desired length. 

Our firm has gained continuous appreciation as the prime organization offering of Laundry Soap Making Plant. This machine is developed to bring consistency in size of particles and also to crush the hard lumps with remaining unbroken within the washing powder mixture.

• This toilet soap production line take soap noodles(soap bar) as raw material. 
• The production starts with mixing soap bar, perfume pigment etc.
• Then the mixed soap noodles enters in the three roller mill by conveyor belt, where soap thin sheets are made.
• The soap thin sheet is then converted into desired long strip soap by the plodder machine.
• Then the long strip soap are cut into the soap bars in required size by cutting machine (There are two kinds of cutting machine: one is mechanical, the other is automatic).
• Finally, the soap bars gets packed by packing machine if needed.

• The finishing lines of Series for Laundry or toilet and translucent soap bring together all components that are most reliable, most durable, supplied by the most famous vendors in the world. 
• The mechanical design is tend to be simplified, more robust, low energy consumption, low off-stream rate, easy to be maintained ,more people oriented and with good view both outside and inside of the machines. This soap plant is use neat soap(soap noodle) as raw materials, capacity is 300-800 kg/h. After mixing, grinding, vacuum extruder and print-cutter, this machinery can produce of fatty acids in 35-60% of the high-grade soap. The soap equipment adopts double screw vacuum plodder machine, it can make the soap compact, not easy to cracking.